Safe and High Automation Biological Toxicity Inactivation System

Biological toxicity inactivation system is an equipment and technical system used to deal with and inactivate biotoxins, pathogens and microorganisms. It is widely used in pharmaceutical, food processing, medical, environmental protection and other fields to ensure health safety and product quality in the production process. The system is designed to ensure that all potential bio-hazards are effectively inactivated to prevent cross-contamination and safeguard the safety of workers and the environment.

The system uses physical sterilization method to inactivate biotoxic wastewater and waste gas. Through continuous and stable high temperature to denature the bacteria or coagulase activity and make the bacteria die, to meet the inactivation requirements. The system adopts intelligent control, which can realize unattended and fully automatic operation. It can be applied to the inactivation of pathogenic microorganisms in bio-pharmaceutical production wastewater and the exhaust emissions of biological fermentation, the exhaust emissions of biochemical instruments during sterilization in the sterilization tank, and the exhaust emissions of biochemical sewage treatment systems.

Biological inactivation: Killing or removing microorganisms, viruses, and other organisms to ensure the safety of the production environment and products.

Disinfection and detoxification: removal or inactivation of biotoxins that may be present in the production process to ensure that the final product meets safety standards.

Monitoring and control: real-time monitoring of key parameters in the deactivation process, such as temperature, time, pressure, etc., to ensure the deactivation effect.

1. Deactivate the device
High temperature sterilizer: The use of high temperature steam (such as automatic high-pressure steam sterilizer) for sterilization, suitable for heat stable substances and equipment.
Chemical sterilizer: The use of chemical agents (such as chlorine, hydrogen peroxide, ethanol, etc.) for disinfection, suitable for temperature-sensitive substances.
Ultraviolet sterilizer: Kills microorganisms by ultraviolet radiation, suitable for disinfection of liquids, air and surfaces.

2. Control system
Control panel: Used to set and monitor the parameters of the inactivation process, such as temperature, time, agent concentration, etc.
Automation systems: PLCS or other automated control devices are used to automate operations and data recording.

3. Monitoring and sensors
Temperature sensor: Monitors the temperature during the deactivation process to ensure that the required deactivation conditions are met.
Pressure sensor: Used to monitor pressure during autoclaving to ensure safety and effectiveness.
Reagent concentration sensor: Detect the concentration of chemical disinfectants to ensure disinfection effect.

4. Security system
Leak detection: Detect the leakage of chemical agents or other dangerous substances to ensure the safety of operators.
Waste treatment system: The waste generated by the inactivation process is treated to ensure environmental compliance.

5. Pre-processing and post-processing equipment
Pretreatment equipment: pretreatment of materials before inactivation, such as filtration, dilution, etc.
Post-processing equipment: cleaning and processing equipment after inactivation to ensure that the deactivated materials meet the requirements.

Effectiveness: Provides efficient bio-inactivation capabilities to ensure the safety of products and the environment.

Automation: Automated control and monitoring systems improve operational accuracy and consistency.

Safety: Equipped with safety system and leak detection to ensure the safety of operators.

Flexibility: Suitable inactivation methods and devices can be selected according to different requirements to adapt to a variety of application scenarios.

Compliance with industry standards and regulatory requirements such as GMP (Good Manufacturing Practice) and ISO standards.

Pharmaceutical industry: Biological inactivation is carried out during the production of drugs to ensure the safety and effectiveness of drugs.

Food and beverage industry: Clean and inactivate food processing equipment to ensure food hygiene and safety.

Medical industry: Medical devices and equipment are inactivated to prevent cross-infection.

Environmental protection: treatment and inactivation of biological pollutants in wastewater and waste gas to protect the environment.

Laboratory research: Biological inactivation is carried out during laboratory research to ensure the sterility of the research environment.